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About this blog

Musings about biomedical 3D printing

Entries in this blog

How to create an NRRD file from a DICOM Medical Imaging Data Set

NRRD is a file format for storing and visualizing medical image data. Its main benefit over DICOM, the standard file format for medical imaging, is that NRRD files are anonymized and contain no sensitive patient information. Furthermore NRRD files can store a medical scan in a single file, whereas DICOM data sets are usually comprised of a directory or directories that contain dozens if not hundreds of individual files. NRRD is thus a good file for transferring medical scan data while protecting

Dr. Mike

Dr. Mike

3D Printing a Spine Model to Help a Fellow Doctor with Low Back Pain

I was recently contacted by another doctor who asked if I could help him to create a 3D printed replicate of his spine to visualize pinched nerves in his low back and aid with planning a future back surgery. In order to work this doctor has to stand for long hours while performing surgical procedures. Excruciating low back pain had limited his ability to stand to only 30 minutes. As you can imagine, this means he couldn't work. Things only got worse after he had low back surgery.   A C

Dr. Mike

Dr. Mike

A Ridiculously Easy Way to Convert CT Scans to 3D Printable Bone STL Models for Free in Minutes

Please note the democratiz3D service was previously named "Imag3D" In this tutorial you will learn how to quickly and easily make 3D printable bone models from medical CT scans using the free online service democratiz3D®. The method described here requires no prior knowledge of medical imaging or 3D printing software. Creation of your first model can be completed in as little as 10 minutes.   You can download the files used in this tutorial by clicking on this link. You must have

Dr. Mike

Dr. Mike

How to Convert Multiple 3D Printable Bone Model STL Files from a CT Scan

Please note that any references to “Imag3D” in this tutorial has been replaced with “democratiz3D”   In this tutorial you will learn how to create multiple 3D printable bone models simultaneously using the free online CT scan to bone STL converter, democratiz3D. We will use the free desktop program Slicer to convert our CT scan in DICOM format to NRRD format. We will also make a small section of the CT scan into its own NRRD file to create a second stand-alone model. The NRRD files wil

Dr. Mike

Dr. Mike

3D Printing of Bones from CT Scans: A Tutorial on Quickly Correcting Extensive Mesh Errors using Blender and MeshMixer

Hello and welcome back. Once again, I am Dr. Mike, board-certified radiologist and 3D printing enthusiast. Today I'm going to show you how to correct severe mesh defects in a bone model generated from a CT scan. This will be in preparation for 3D printing. I'll be using the free software programs Blender and Meshmixer. In my last medical 3d printing video tutorial, I showed you how to remove extraneous mesh within the medullary cavity of a bone. That technique is best used when mesh defects

Dr. Mike

Dr. Mike

How to Create 3D Printable Models from Medical Scans in 30 Minutes Using Free Software: Osirix, Blender, and Meshmixer

UPDATED TUTORIAL: A Ridiculously Easily Way to Convert CT Scans to 3D Printable Bone STL Models for Free in Minutes   Hello, it's Dr. Mike here again with another tutorial and video on medical 3D printing. In this tutorial we're going to learn how to take a DICOM-based medical imaging scan, such as a CT scan, and convert into an STL file in preparation for 3D printing. We will use the free, open-source software program Osirix to do this. Once the file is converted into STL format, we w

Dr. Mike

Dr. Mike

How to Create a Hollow Shell from a Medical STL File Using MeshMixer

In this brief tutorial we will go over how to use Meshmixer to create a hollow shell from a medical 3D printable STL file. Hollowing out the shell, as shown in the pictures below, can allow you to 3D print the model using much less material that printing a solid piece. The print will take less time and cost less money.   For this tutorial we will use a head that we created from a real medical CT scan in a prior tutorial, " Easily Create 3D Printable Muscle and Skin STL Files from Medic

Dr. Mike

Dr. Mike

Choosing the Best Medical Imaging Scan to Create a 3D Printed Medical Model

Hello, it's Dr. Mike here again with another tutorial on medical 3D printing. In this tutorial we are going to learn what types of medical imaging scans can be used for 3D printing. We will also explore the characteristics those scans must have to ensure a high quality 3D print. This is one of a series of 3D printing tutorials that will teach you how to create 3D printed anatomical and medical models yourself. Open source and commercial software are covered in the tutorials along with 3D printer

Dr. Mike

Dr. Mike

How to Easily Tell the Difference Between MRI and CT Scan

If you are planning on using the democratiz3D service to automatically convert a medical scan to a 3D printable STL model, or you just happen to be working with medical scans for another reason, it is important to know if you are working with a CT (Computed Tomography or CAT) or MRI (Magnetic Resonance Imaging) scan. In this tutorial I'll show you how to quickly and easily tell the difference between a CT and MRI.   I am a board-certified radiologist, and spent years mastering the subt

Dr. Mike

Dr. Mike

Medical 3D Model Creation: From CT Scan to 3D Printable STL File in 20 Minutes Using Free Software Programs 3D Slicer, Blender, and Meshmixer

UPDATED TUTORIAL: A Ridiculously Easily Way to Convert CT Scans to 3D Printable Bone STL Models for Free in Minutes Hello, it's Dr. Mike here again with another tutorial on 3D printing. Proprietary software that creates 3D printable models from medical scans typically costs tens of thousands of dollars to license. But, did you know that you can do the same thing using freeware? It's true! In this tutorial I'm going to show you exactly how to do this.   We will be using the free,

Dr. Mike

Dr. Mike

Welcome to Embodi3D!

Welcome to Embodi3D! Embodi3D is the web's first online community dedicated to biomedical 3-D printing. Learn about the uses and potential of 3-D printing in biomedical sciences by reading the blogs or downloading a printable file. Contribute to the discussion by posting a comment in the blogs or forums. Upload your 3-D printing creations to the File Vault. If you have a lot to say, start your own blog. Help the world to realize the awesome potential of biomedical 3-D printing. Welcome to the co

Dr. Mike

Dr. Mike

3-D Printing of Dinosaur Bones

Researchers in Germany have successfully re-created dinosaur bones using 3-D printing from original bones still embedded in rock. As reported in the March 2014 issue of the journal Radiology, a fossil of a vertebral body of a Plateosaurus still embedded in the rock was found and was scanned using a CT scanner. The digital dinosaur vertebra was then digitally removed from its rocky surrounding shell. The dinosaur bone was then 3-D printed using a selective laser sintering machine to create an exa

Dr. Mike

Dr. Mike

3D Printing of a Cerebral Aneurysm

Researchers from Vanderbilt University Medical Center and Dartmouth-Hitchcock Medical Center recently reported use of 3-D printing techniques to create a vascular model of an intracranial aneurysm. I have also used 3-D printing to create vascular models. In the journal Surgical Neurology International, the authors described their technique. They used digital subtraction with a fluoro-CT system to capture the anatomic image and create a surface model. Mesh editing was then performed with MeshLab.

Dr. Mike

Dr. Mike

3D Printed Casts for Healing Fractures

Deniz Karasahin recently won a A'Design award for a 3-D printed medical cast that allows for improved ventilation and patient comfort when compared to traditional plaster or fiberglass casts. The organic 3-D printed structure has multiple ventilation holes which do not, presumably, compromise the mechanical integrity or strength of the cast.   The cast is created after scanning the patients target body area and importing the data into CAD software. The cast is printed with ABS plastic

Dr. Mike

Dr. Mike

3D Printing the Skull of Richard III

Researchers at the University of Leicester and Loughborough University have successfully 3D printed the skull of Richard III, the last Plantagenet King of England. For those of you rusty in your English history (as I am), Richard III was killed in battle at the Battle of Bosworth Field in 1485. This was the final major battle of the Wars of the Roses. The victor, Henry Tudor, went on to become King of England and founded the Tudor dynasty.   Richard III was buried in a nearby friary sh

Dr. Mike

Dr. Mike

3D printed skull base generated from CT scan data accurately demonstrates complex skull base anatomy.

The base of the skull is one of the most complex and difficult parts of the body for doctors in training to master. And one of the most important. It is comprised of multiple bones (the ethmoid, sphenoid, occipital, frontal, parietal, and temporal, to be exact) and has numerous foramina (holes) through which arteries, veins, and the vital cranial nerves and spinal cord exit the skull on their way to and from the body.   These structures, although very small, are critically important c

Dr. Mike

Dr. Mike

3D printed models help with surgery for complex congenital heart disease

Researchers at the Children's National Medical Center in Washington DC have used 3D printed heart models to aid repair of congenital heart defects. In the International Journal of Cardiology, the researchers report the case of a patient with transposition of the great arteries, a congenital heart defect in which the pulmonary artery and aorta are switched. Without treatment this condition is fatal in infancy. The man apparently had surgical treatment as a child, but as an adult began to have pro

Dr. Mike

Dr. Mike

3D printed half-skull from CT scan shows detailed skull anatomy for students. Files available for free download.

This is the second in a series of articles about skull models created from CT scan data and designed to provide a low-cost means of anatomy teaching. To see my past article about the skull base model, click here. Learning detailed anatomy is a grueling process that doctors, nurses, and other health science students must go through. Traditionally, learning anatomy involved detailed study of textbooks, but learning 3D structures from 2D pages just doesn't work well. Dissecting cadavers is the

Dr. Mike

Dr. Mike

Radbuz.com

I apologize for being slow with the posting recently. I was at a conference last week and this week I have been working on creating a 3D printable cardiac and arterial model (see image). More interesting blog articles will be coming shortly.   In the meantime, I encourage you to check out the blog of my friend, neuroradiologist, and 3D printing enthusiast Jenny Chen, MD., at Radbuz.com. You can follow her on twitter at @radbuzzz.

Dr. Mike

Dr. Mike

3D printed white matter tracts illustrate the beauty and complexity of the human brain

Thanks to 3D printing understanding of the complex neural pathways of the human brain became a little bit easier. The Philadelphia-based Franklin Institute's new exhibit, Your Brain, features a striking 3D printed model of the white matter tracts of the human brain. White matter tracts are the pathways that nerve cells use to connect to each other inside the brain, and are incredibly complex.   Dr. Jayatri Das, chief bioscientist at The Franklin Institute, incorporated the displays in

Dr. Mike

Dr. Mike

Capillaries in 3D printed organs - a big step towards 3D printable artificial organs.

There has been a lot of hype recently about 3D printed organs. There have been several instances in recent memory where somebody holds up a kidney or liver shaped 3D printed blob of jello-like cells and the press goes wild, as if the jello blob, because it is shaped like an organ, must be an organ and is ready to go directly into a patient. As someone who works with transplant patients all the time I can tell you it's not that simple. Real organs are incredibly complex. Take the liver for e

Dr. Mike

Dr. Mike

3D printing prosthetic arms for children who are missing theirs

E-Nabling the Future is a volunteer organization dedicated to creating inexpensive 3D printable prosthetic hands and arms for children around the globe who are missing limbs. The movement has grown from an informal collaboration to a veritable movement, and they are now producing functional and inexpensive prosthetic limbs. Traditionally designed arm and hand prostheses can cost up to $40,000. According to 3Dprint.com, it is now possible to create an entire functional my electric arm for $350. T

Dr. Mike

Dr. Mike

Member success with 3D Printed Skull

Community member Mike Kessler has successfully printed a half skull available for download in the File Vault using a filament printer. He made the skull to help a family member who is learning skull anatomy in medical school. The skull looks great. Fantastic job Mike! Check out Mike's complete album here. If you have had success with printing one of the 3D anatomic models available for download on the site, please let us know how things went. If you are creating your own medical 3D models,

Dr. Mike

Dr. Mike

3D Printable Lace Skull, Free for Download.

I've been working on ways to artistically expand on 3D printed anatomic models beyond an exact replica of the anatomy. My first project is this Lace Skull. The skull is based on an anatomically accurate skull generated from a CT scan. I have made several of the earlier skull models available for download on the Embodi3D website here and here. Using a variety of methods, I have transformed the skull and given it a unique lace-like appearance. The overall surface contours are still anatomically ac

Dr. Mike

Dr. Mike

3D Printable Human Heart Model

Lately I've been working on creating a 3D printed human heart from a CT scan. Printing cardiovascular structures like the heart is more difficult than bony structures since the blood vessels are usually not well visualized without a CT scan that uses intravenous contrast. Furthermore, the heart is always moving, and special techniques need to be performed during the scan to generate high-quality images that are free from motion artifact. This is one of several models I've been working on. I

Dr. Mike

Dr. Mike

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